01 General Engine Work - OM602, OM603

Maintenance Jobs - 1986 through 1993

• 0050 - Inspecting component condition
• 0051 - Inspecting condition of lines and hoses
• 0053 - Inspecting components, lines and hoses
• 0090 - Suspension and body structure inspection
• 0091 - Water leakage and corrosion inspection
• 0101 - Engine oil and filter change

Service Information

• 00/57A - Revised checking/correcting oil level procedure

Models, cylinders, misc

• 01-0005a - Model and assembly survey
• 01-006 - Removal and installation of noise capsule at bottom of engine compartment
• 01-1200hw - Testing compression pressure
• 01-015 - Checking cylinders for leaks
• 01-020 - Illuminating cylinder
• 01-130 - Knocking out and inserting steel balls in main oil duct
• 01-140 - Replacement of core hole plug caps in crankcase
• 01-211 - Modifications to timing case cover
• 01-222 - Removal and installation of end cap

Cylinder bores, liners

• 01-2400hx - Removal and installation of engine
• 01-2400hy - Removal and installation of engine
• 01-040 - Crankcase ventilation - Function
• 01-9202aw - Measuring cylinder bores
• 01-9271aw - Widening cylinder bore in crankcase
• 01-9272aw - Removing cylinder liner
• 01-9273aw - Installing cylinder liner

Cylinders, crankcase

• 01-5800hx - Cylinder head
  • Select page... Removal and installation of cylinder head Removing slide rail bolts on cylinder head Tightening diagram of cylinder head bolts Checking cylinder head bolts
• 01-8000hx - Removing, installing case cover
• 01-9133aw - Machining crankcase contact surfacer
• 01-9291aw - Machining and polishing the cylinders

Oil sump, oil pans

• 01-7500ha - Removing, installing oil sump
• 01-7500hx - Removing, installing oil pan
• 01-7500hy - Removing, installing oil pan
• 01-7500hz - Removing, installing oil pan
• 01-315 - Design differences and modifications to oil pans

Cylinder heads, precombustion

• 01-400 - Repair notes for cylinder heads and cylinder head gaskets
• 01-410 - Refinishing precombustion chamber sealing surface
• 01-415 - Removal and installation of cylinder head
• 01-416 - Modifications to precombustion chambers
• 01-417 - Removal and installation of precombustion chambers
• 01-418 - Facing cylinder head contact face
• 01-420 - Pressure-testing cylinder head

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