Program Repairs - OM602, OM603

• Combustion III - Programed Repairs - OM601, 602, 603
• Combustion IV - Programed Repairs - OM601, 602, 603
• Mechanical II - Programed Repairs - OM601, 602, 603
• Mechanical III - Programed Repairs - OM601, 602, 603
• Mechanical IV - Programed Repairs - OM601, 602, 603
• Mechanical V - Programed Repairs - OM601, 602, 603

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• 01 - Cylinder Head, oil or coolant leakage
  Select Complaint . . . External oil leakage Oil leakage, right rear between cyl head and cyl head gasket Coolant leakage to outside at rear left of cyl head gasket Coolant loss at cyl head gasket to outside or to inside Engine oil in cooling system Oil leak at gasket between boost air distribution pipe and cyl head Engine has blue exhaust, clatters, runs roughly
  
• 03 - Engine internals assembly; pistons, rods and crankshaft
  Select Complaint . . . Ticking noises at idle speed on vehicles w/ low mileage (< 10,000 km), especially cold Ticking noises from about 1500 rpm when engine cold and warm, also when driving Ticking noises from about 1500 rpm when engine cold and warm, also when driving Replacing front crankshaft radial seal
  
• 05 - Hydraulic valve clearance compensating elements
  Select Complaint . . . Bubbling and ticking noise after startup, particularly on cold engine Noises from lifters for short time after starting engine Ticking noises from lifters Noises from timing chain drive, rough idle, timing chain jumped Turbine-type howling from timing chain in lower and medium engine speed range Unusual noises from chain drive
  
• 07.1 - Diesel injection system
  Select Complaint . . . Engine surges when idling Engine doesn't start when warm Parked on hill, engine can't be started, fuel < 1/4 Engine misfires in corners, w/ low fuel < 1/4 Engine speed increases, blue exhaust Engine can't be switched off or not easily Engine misfiring when slowly accelerating Drop in power at full load Jolts during deceleration Engine cuts out when clutch released Engine misfires at full load Engine has no power Injection pipes on cyl 1-4 leaking Engine can't be switched off w/ cold Engine misfires between 2k - 3k rpm Turbocharger leaking @ flange Loud rattling of 2-mass flywheel EGR valve noisy w/ opening/closing Clattering w/ engine cold & warm Rumbling when idling up to 1300 rpm Combustion noise & mech noise @ 1500 rpm Engine surges after cold start EGR pipe split Engine has occasional power loss Jerking during load changes Engine vibrate @ idle Sluggish acceleration cold Drop in power Long cranking Fault code 2 Poor engine output
  
• 09 - Turbocharger, Air cleaner
  Select Complaint . . . Oil leak @ gasket between boost air distribution pipe and cyl head
  
• 13 - Tensioner/belt drive
  Select Complaint . . . List only. Items not found.
  
• 15 - Electrical system - Engine (glow plug system)
  Select Complaint . . . Preglow indicator lamp does not come on and/or comes on briefly when driving Engine cannot be started, started does not crank
  
• 18 - Engine lubrication, engine cooling
  Select Complaint . . . List only. Items not found.
  
• 20 - Cooling system
  Select Complaint . . . List only. Items not found.
  
• 22 - Engine suspension
  Select Complaint . . . Rattling noise at 4000-5000 rpm, possibly also when idling, heard at instrument panel Clattering noises when starting and stopping engine Droning noises when starting off, forward or backward. Rumbling noise starting/stopping engine Inspecting hydraulic engine mounts
  
• 30 - Accelerator control
  Select Complaint . . . Noise from control cable in interior of car Car jerks when cruise control operating Accelerator control moves back too slowly from full throttle position
  
• 47 - Fuel system
  Select Complaint . . . Engine misfires around reserve quantity and when cornering Slapping noises Slapping/splashing noise when fuel tank full up to 3/4 full (Model 124) Slapping/splashing noise when fuel tank full up to 3/4 full (Model 140) Loud slapping noises in fuel tank (Model 201) Smell of fuel in trunk (Model 201)
  
• 49 - Exhaust system
  Select Complaint . . . Rattling noise from corrugated coil hose of front exhaust system when cold
  

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