01 General Engine Work - M119

Maintenance Jobs - 1992 through 1993

• 0101 - Engine oil and filter change
• 6190 - Removing and installing engine compartment lower panel

Maintenance Jobs - 1994 through 1995

• 0101 - Engine oil and filter change
• 6190 - Removing and installing engine compartment lower panel

Service Information

• 00/57A - Revised checking/correcting oil level procedure
• Service Intro - Model Year 1992, 400E/500E, Introduction into Service

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General

• 01-0010 - Engine and model survey
• 01-0080 - Hazard warnings when hood open
• 01-0100 - Testing compression pressure
• 01-0110 - Cranking engine with starter
• 01-0150 - Testing cylinders for leaks
• 01-0200 - Inspecting cylinders with light probe, assessing cylinders
• 01-0300 - Removing and installing engine
• 01-0310 - Disconnecting and connecting engine wiring harness
• 01-0400 - Function description of crankcase ventilation
• 01-0500 - Removing and installing cylinder head covers

Crankcase

• 01-1000 - Notes on crankcase
• 01-1100 - Installing cylinder liners
• 01-1120 - Measuring, honing and silicon-lapping cylinders bores
• 01-1200 - Facing crankcase mating surface
• 01-1240 - Repairing tapped holes for transmission mounting

Covers

• 01-2100 - Removing and installing timing case cover
• 01-2120 - Removing and installing front covers at top
• 01-2130 - Removing and installing driver on camshaft
• 01-2140 - Replacing radial seal in front covers at top
• 01-2220 - Removing and installing end cover
• 01-2240 - Checking rear of engine for leaks when running

Oil pan

• 01-3100 - Removing and installing oil sump

Cylinder head

• 01-4070 - Repairing spark plug threads
• 01-4150 - Removing and installing cylinder head
• 01-4180 - Checking cylinder head mating surface, facing

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